EV Fastening Solutions

Electric Vehicles: Battery

EV batteries are a key component of an EV’s onboard power distribution unit (PDU). Reliable battery operation is vital to combating range anxiety.

Battery fasteners for electric vehicles therefore need to meet the same requirements for high durability, vibration resistance and resistance to extreme temperatures as EV powertrains.

Fasteners for next-generation EV batteries require proven, versatile technologies designed for a range of needs and materials. Our range of EV battery fasteners includes threaded inserts for thermoplastic housings as well as embedding and surface bonding fasteners for reliable mounting in soft and composite materials.

Our range of lightweight fasteners for EV batteries is completed by multi-functional screws, seals and nut/washer assemblies, which offer customers a range of benefits suited to battery packs, such as corrosion protection and reliable clamp loading of busbar assemblies.

Overlay
Fasteners for Diverse Industries

Lightweight, Corrosion-Resistant Fasteners for Secure and Efficient EV Battery Assembly

Embedding and Surface Bonding Fasteners

Six different types of bighead fasteners for embedding and surface bonding of composite and lightweight materials

Reliable Mounting in Soft and Composite Materials

  • Intelligent fasteners with high torque and tear-out strength in soft materials
  • Can be surface-mounted with adhesive or fully embedded
  • Seamlessly integrates into application materials for an invisible finish

Go to eShop

Overlay
Six different types of bighead fasteners for embedding and surface bonding of composite and lightweight materials

Threaded Inserts for Thermoplastic Housings

Lightweight threaded inserts and thermoplastic housing on white background

Lightweight Inserts with High Pull-Out Strength

  • Provides strong, secure threads in thin materials
  • Suitable for both thermoset and thermoplastic materials
  • Offers various installation options for flexible application

Go to eShop

Overlay
Lightweight threaded inserts and thermoplastic housing on white background

Clinching Fasteners

Two PEM self-clinching threaded studs on white background

Easy Installation – Superior Performance

  • Highly stress-resistant, even in ultra-thin sheets
  • Ideal for coated surfaces without causing damage
  • No bulging or deformation on the back of the component
  • No need for thread recutting

Go to eShop

Overlay
Two PEM self-clinching threaded studs on white background
Self-clinching threaded studs – easy to install, granting superior performance

Multifunctional Screws

An ecosyn fix screw lying on white background

Enhanced Reliability and Efficiency

  • Fewer individual parts for faster processing and assembly
  • Durable and secure fastening for long-term performance
  • Compatible with automated feeding systems in assembly lines

Go to eShop

Overlay
An ecosyn fix screw lying on white background
ecosyn® fix screws a the prime choice for reliability and efficiency

Sealing

Fasteners coated with sealing solution on white background

Advanced Corrosion Protection

  • Prevents corrosion, moisture, and contaminants from entering battery components and assemblies
  • Applied directly to the fastener, reducing the need for O-rings, gasket seals, and additional sealants
  • Sealing gaskets act as protective edges on sheet metal, ensuring a secure enclosure seal

Go to eShop

Overlay
Fasteners coated with sealing solution on white background

Nut / Washer Assemblies

An ecosyn SEF nut washer assembly

Preassembled Washer for Time and Cost Savings

  • Maintains clamp load stability even under extreme temperature variations

Go to eShop

Overlay
An ecosyn SEF nut washer assembly
The ecosyn SEF® pre-assembled contact fitting connection saves time and money

SEM Screws

Grey SEM Screw on white background

Screw-Bolt/Washer Combinations for Busbar Assemblies

  • Conical washers prevent clamp load loss due to temperature fluctuations in high-voltage joints
  • Flat washers prevent embedment into soft materials like copper, commonly used in busbar assemblies

Go to eShop

Overlay
Grey SEM Screw on white background

Download More Information on Fasteners for Electric Vehicles

Thumbnail Bossard Electric Vehicles Brochure

Electric Vehicles Brochure

Download our detailed overview brochure with smart fastening solutions for the electric vehicle industry.

4.1 MB | pdf