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bigHead® Embedding and Surface Bonding Fasteners

bigHead® fasteners are the ideal solution to create a secure fixing point in composite or plastic materials – without any holes, punching, or drilling.

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bigHead® fasteners stand out from the crowd thanks to their ingenious design and versatile use.  All bigHeads consist of a wide load-distributing head combined with a functional fixing like a threaded stud or collar, or an unthreaded pin. The fastener is installed during (co-process) or after (post-process) the manufacture of the parent component, creating a secure connection point.  

The bigHead® Story: A Beautifully Simple Solution to a Fastening Challenge 

PS | Embedding and Surface Bonding Fasteners 

Discover how bigHead® became a design classic. 

Advantages of bigHead® Fasteners 

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Efficient

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Versatile

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High-quality

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No drilling or punching

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Engineering expertise

Design and Installation of bigHead® Fasteners

How Do You Use bigHead® Fasteners?

With bigHead® embedding and surface bonding fasteners, you have two options when it comes to the installation:  

  • Installation during the manufacturing process (co-process): With this highly efficient option, the installation of the fastener is integrated into the manufacturing process of the parent component. This is ideal for manufacturers focused on simplifying component design and maximizing production efficiency.  
  • Subsequent installation (post-process): With this option, the fasteners are bonded onto the surface of the parent component after manufacture. This is ideal for manufacturers needing maximum flexibility of component design and versatility of fastener installation.  

Standard and Bespoke bigHead® Fasteners

bigHead® offers a wealth of applications expertise and expansive knowledge networks. They’re the perfect partner to guide you through the development of embedded and surface bonded fastening. From early design decisions to developing a manufacturing strategy or ensuring assembly best practices, they support you every step of the way.  Apart from their standard range of fasteners, bigHead® also offers solutions tailored to your unique needs.  

bigHead® Bespoke  

For their bespoke solutions, bigHead® works in close partnership with you to meet your fastening challenges head-on. There are five clear steps in the collaborative design process:  

  1. Define: Discuss and define your requirements  
  2. Design: Receive the design proposal and indicative costs, then review and agree on the basic concept for the bespoke product design  
  3. Develop: Finalize the design and agree on the specifications   
  4. Decide: Prototyping and sample approval – get samples to review against the specification  
  5. Delivery: Production and delivery